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Central CRS emulsion regeneration systems

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CRS central regeneration systems

Central regeneration system CRS-50 is used for recovery, through a process of separation, filtration and removal of unwanted microorganisms from supplied coolant coming from CNC machining, grinders, milling machines and, if necessary, to prepare completely new coolant of the desired concentration.

The emulsion regeneration system uses technology to remove bacteria and fungi from emulsifying agents used in industry. Microbial removal is done by ozonation of the emulsifying agent in combination with aeration, oxygenation and UV irradiation. The device also removes particulate matter down to the 5-micron level and foreign oils that contribute to the growth of bacteria and fungi.

  • Particulate matter filtration,
  • Oil separation,
  • Removal of microbial formation in the used coolant by ozonation and UV irradiation – optional equipment,
  • Improving the concentration of coolant concentrate and water, as well as the new cooling emulsion being prepared, with the “metering station” – optional equipment.

CRS COMPLEX series is used for recovery of overworked medium from processing machines, basic regeneration of used coolants containing a large amount of solid particles and foreign oils, causing a reduction in quality and production standards.  Thanks to using appropriate solutions, this device filters and regenerates the recovered emulsion.

  • Regeneration from 4 to 20 m³ per day
  • Filtration accuracy up to 2 microns (optional)
  • Process visualization on the HMI panel
  • Remote monitoring of operation and coolant parameters
  • Comprehensive reports on water consumption, concentrate, electricity and other parameters
  • Central installation of automatic replenishment of coolant in machine tanks (up to 100 machines)
  • Automatic operation, IO-link, 4.0 technology

Why is it worth it?

PARTICULATE MATTER FILTRATION

OIL SEPARATION

REMOVAL OF MICROORGANISMS

IMPROVING THE QUALITY OF THE CONCENTRATE

PREPARATION OF NEW COOLING EMULSION

Product photos

Technical details

ELECTRICAL SYSTEM
Power supply 230 VAC, 50 Hz
Power consumption 1 kW
Control voltage 24 VDC
Power cord 3 x 2,5 mm²
Main protection B16
PNEUMATIC SYSTEM
System pressure
(supply of pumps and pneumatically
operated valve actuators)
4 - 4,5 bar
Pressure of the ozone system 0,3 - 0,5 bar
TECHNOLOGICAL SYSTEM
Max. usable capacity in the “chamber 1” 1,2 m³
Max. usable capacity in the “chamber 2” 1,2 m³
Max. usable capacity in the “oil separator” 0,05 m³
Max. usable capacity of the separated oil tank 15 l
System capacity (depending on the condition of the coolant) 5 m³ / 24 h
Filtration accuracy Depends on the cartridge used by the user
F3 filter
Max. working pressure 4,5 bar
Water flow 20 l/min
Operating temperature (medium) 10 - 50°C
Performance of ozone generator - optional equipment 6 - 7 g/h
Separation of foreign oils 90 %
Removal of microorganisms - optional equipment 95 %
Suction height from the “tank 1” (IBC 1000) 5 m
Discharge height to the “tank 2” (IBC 1000) 5 m
Material Stainless steel
ELECTRICAL CONNECTION PARAMETERS
Supply voltage 230 VAC, 50 Hz, 20 A
Power cord 3 x 2,5 mm²
Main protection B20
Max. ambient temperature range +5°C to +40°C
PARAMETERS OF PNEUMATIC CONNECTION
Connection diameter Ø 12 – ½”
Required pressure 6 - 10 bar (0,6 - 1 MPa)
Required flow rate 1000 NI/min (1 m³ / min)
DIMENSIONS AND WEIGHT
Weight (with empty tanks) 450kg
Dimensions (L x W x H mm) 1532 x 1560 x 1500
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